Tyre Building Machine For Truck & LCV RB2022


    Exclusive Features
  • Incorporates state of art PLC Controls
  • Complete tyre building cycle programmed.
  • Position control through pulse encoder in conjunction with PLC ensuring productivity, precise control, improved quality and easy setting.
  • User friendly man - machine interface.
  • In built safety features built into design makes operation free from unintended errors.

Technical Specifications



 Product Size

Dual Bead Truck Tyres from 20"to 22"& Single Bead Tyres From 18"  to 24

 Type

Ply/Band method of tyre building 

 Drum Dia

Minimum 625 mm to 705 mm Maximum

 Drum Shoulder Set

381 mm to 737 mm 890 mm  

 Drum Centre Height

  890 mm

 Max. Ply / Band Width

  1117 mm

 Max. Ply / OverHang (Each Side)

288 mm

 Drum Centre Distance

1220 mm

 Drum Shaft Speed

254 / 153 / 47 rpm

 Main Drive Motor

3 speed A.0 Motor, 3.7 / 2.2 / 0.42 KW, 950 / 570 / 165 rpm

 Ply / Tread Stitcher Motor 1116 / 558 mm/min. (0.55/0.20 KW x 1380 / 660 rpm dual speed A.C.Motor with brake)
 Radial Motor 0.55 KW x 900 rpm with brake( 300/ min  )
 Traverse Motor Dual Speed A.C. Motor 0.55 / 0.2 KW x 1380 / 660 rpm with brake (348 mm/min.)
 Rotary Motor A.C. Motor with VFD 1.0 KW x 1400 rpm (8.57 rpm or 51° 25'/ sec.)  

 

Dual Bead LCV Tyre Building Machine RB 1619TS


  • First machine developed indigenously for heavy duty Dual Bead LCV Tyres
  • Robust Triaxial Bead Stitcher Assembly
  • Sophisticated state of the art control (PLC)
  • Reduced operator fatigue
  • Quick setup change over facility during change of production program me



Technical Specifications



 Product Size

Dual Bead LCV Tyres.

 Type

Ply/Band method of tyre building 

 Drum Dia

495 mm

 Drum Shoulder Set

370 - 620mm Maximum  

 Max. Ply / OverHang

175 mm

 Drum Centre Height 870 mm
 Max. Ply / Band Width 965 mm

 Drum Centre Distance

1075 mm

 Drum Shaft Speed

335 / 224 / 56 rpm,
3 speed A.C Motor,
3.7 / 2.2 / 0.42 KW, 950 / 570 / 165 rpm

 Ply / Tread Stitcher Motor 798 mm/min. (0.55 KW, 133 rpm Geared Motor suitable for VFD)
 Radial Motor 0.37 KW x 1500 rpm A.C. Motor with brake (250 mm/min.)
 Traverse Motor 0.37 KW x 114 rpm geared motor with brake 342 mm/min.
 Rotary Motor 0.55 KW x 1000 rpm A.C. Motor with brake and VFD  

 

Construction Features


  • Head Stock Assembly with hardened and tempered drum shaft, quill shaft, 3 speed A.0 main drive motor, zero speed drum collapse mechanism.
  • Centre Base Assembly is aligned and fitted to head stock assembly, ply and tread stitcher assembly installed in front and bead stitcher assembly at rear side.
  • Bead Setter Assembly performs 'Bead Set' & 'Pull Out' operation by combination of air cylinder.
  • Spring Ring Ply Pull out assembly is provided for automatic ply pull out for ply turn up operation.
  • Triaxial Stitcher Assembly with dual tool capable in moving in all 3 axis performs turn down, turn up, bead stitching, bead toe stitching & tyre stripping operation.
  • Ply &Tread Stitcher performs ply/band stitch, tread stitch and side wall stitch operation by a double acting pneumatic cylinder in combination with traverse movement by an independent motor.
  • 3 Speed A.0 Main Drive Motor.
  • Pneumatic Control Panel with reputed components.
  • Control Panel with PLC for Auto Sequence Operation.
  • Line Projectors.

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